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Dye Springs, Compression Springs, Wire Forms & Stampings, Torsion Springs, Extension Springs, FRP Bangalore, India.
Dye Springs, Compression Springs, Wire Forms & Stampings, Torsion Springs, Extension Springs, FRP Bangalore, India.
Manufacturers of Dye Springs in Bangalore, India.
Manufacturers of Compression Springs in Bangalore, India.
Manufacturers of Wire Forms & Stampings in Bangalore, India.
Manufacturers of  Torsion Springs in Bangalore, India.
Manufacturers of  Extension Springs in Bangalore, India.
Manufacturers of FRP in Bangalore, India.
Dye Springs
Manufacturers of Dye Springs in Bangalore, India.
Certifications
ISO 9001 Certification Company in Bangalore, India.
 
 
 
Home >> Glossary
Glossary of Spring Terminology in Bangalore, India.
 
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Active Coils
Those coils which are free to deflect under load.
Baking
Heating of electroplated springs to relieve hydrogen embrittlement.
Belleville Springs
These are essentially initially coned disk, who may be stacked up to give a variety of load-deflection characteristics.

Buckling

Bowing or lateral deflection of compression springs when compressed, related to the slenderness ratio.
Closed ends
Ends of springs where the pitch of the end coils is reduced so that the end coils touch.
Close-wound
Coiled with adjacent coils touching.
Compressive stress
Is the stress state when the material tends to compact (volume decrease). A simple case of compression is the uniaxial compression induced by the action of opposite, pushing forces. Most materials can carry compressive stress.
Deflection
Motion of the spring ends or arms under the application or removal of an external load.
Ductility
Being capable of sustaining large plastic deformations without fracture. It is characterized by the material flowing under shear stress.
Elastic deformation
Is the spring-like deformation, where a material will return to its original shape - see also Plastic deformation.
Elastic limit
Maximum stress to which a material may be subjected without permanent set.
Elastic modulus
See Young's modulus.
Endurance limit
Maximum stress at which any given material may operate indefinitely without failure for a given minimum stress.
Fatigue
Is a process by which a material is weakened by cyclic loading. The resulting stress may be below the ultimate tensile stress.
Flat Springs
These are made from flat strips and may come in a wide variety of forms.

Fracture

Is the separation of a body into two, or more, pieces under the action of stress.
Free length
The overall length of a spring in the unloaded position.
Ground ends
Ends of springs are ground to provide a flat plane.
Heat setting
Fixturing a spring at elevated temperature to minimize loss of load at operating temperature.
Helical Torsion Springs
Similar to the helical compression springs, these are loaded by a torque about the helix axis. To transmit this torque special ends are normally required.
Hole
This is the minimum diameter of the hole in which spring can work.
Hot-wound springs
Having large bar diameters > 16mm and above. They are widely used in automotive and railroad equipment. For smaller bar sizes: 9mm to 16mm can be either hot- or cold-wound.
Hydrogen embrittlement
Hydrogen absorbed in electroplating or pickling of carbon steels, tending to make the spring material brittle and susceptible to cracking and failure.
Hysteresis
The mechanical energy loss that always occurs under cyclical loading and unloading of a spring, proportional to the are between the loading and unloading load-deflection curves within the elastic range of a spring.
Initial tension
The force that tends to keep the coils of an extension spring closed and which must be overcome before the coil starts to open.
Leaf springs
These springs consist of flat bars of varying lengths clamped together to obtain greater efficiency and resilience (automotive and railway leaf springs).
Linear load deflection
Deflection is proportional to the load, when load is doubled, the deflection will be doubled e.g. typical compression springs.
Load
The force applied to a spring that causes a deflection.
Loops
Coil-like wire shapes at the ends of extension springs that provide for attachment and force application.
Mean coil diameter
Outside wire diameter minus one wire diameter.
Mechanical spring
Elastic body, whose primary function is to deflect or distort or absorb energy under load and which recovers its original shape when released.
Metric system
See SI.
Modulus of elasticity
See Young's modulus.
Modulus of rigidity
See Shear modulus.
Nonlinear load Functions of springs
To absorb energy and mitigate shock, to apply a definite force or torque, to support moving masses or isolate vibration, to indicate or control load or torque.
Passivating
Acid treatment of stainless steel to remove contaminants and improve corrosion resistance.
Permanent set
A material that is deflected so far that its elastic properties have been exceeded and it does not return to its original condition upon release of load.
Pitch
The distance from center to center of the wire in adjacent active coils.
Plastic deformation
The non-reversible change of shape in response to an applied force.
Relaxation
The opposite of stress or tension.
Remove set
The process of closing to a solid height a compression spring which has been coiled longer than the desired finished length, so as to increase the elastic limit.
Set
Permanent distortion which occurs when a spring is stressed beyond the elastic limit of the material.
Shaft
This parameter describes the maximum diameter of spring shaft in industrial applications.
Shear modulus G
Is defined as the ratio of shear stress to the shear strain.
Shear strain
Is the components of a strain at a point that produce changes in shape of a body (distortion) without a volumetric change.
Shear stress
Is caused when a force is applied to produce a sliding failure of a material along a plane that is parallel to the direction of the applied force e.g. when cutting paper with scissors or a steel bolt with a bolt cutter.
Shot peening
A cold-working process in which the material surface is peened to induce compressive stresses and thereby improve fatigue life.
Shot peening
Is a process used to modify mechanical properties of metals, It entails impacting a surface with shot (round metallic particles) with force sufficient to create dimples and with enough shot that those dimples overlap.
SI
International System of Units. SI is sometimes referred to as the metric system.
Slenderness ratio
Ratio of spring length to mean coil diameter.
Solid height
Length of a compression spring when under sufficient load to bring all coils into contact with adjacent coils.
Spiral springs
Formed of flat strip wound in the form of a spiral (clock or power springs), such springs are loaded by torque about an axis normal to the plane of the spiral.
Spring index
Ratio of mean coil diameter to wire diameter.
Spring rate (R)
This parameter determines spring's resistance, while it is working. It is measured in 1 DaN/mm = 10 N/mm.
Squared ends
Closed ends.
Squareness of ends
Angular deviation between the axis o a compression spring and a normal to the plane of the other ends.
Static loading
Loading the springs with steady load less then 1000 times. (e.g. gasket pressure)
Stiffness
Is the resistance of an elastic body to deflection by an applied force. Stiffness is typically measured in Newton’s per meter.
Strain
Deformation caused by the action of stress on a solid material. Strain therefore expresses itself as a change in size and/or shape.
Stress
The force that is exerted on a solid material from the outside. The SI unit for stress is the Pascal (symbol Pa); in US Customary units, stress is expressed in pounds per square inch (PSI). See also.
Stress range
The difference in operating stresses at minimum and maximum loads.
Tensile strength (Rm)
Te maximum amount of stretching stress a material can withstand before it tears. Materials rated at a high tensile strength are durable and difficult to tear.
Tensile stress
Is a loading that tends to produce stretching on a material by the application of axially directed pulling forces. Materials can withstand some tensile loading, but if enough force is applied, they will eventually break into two pa.
Torque
A twisting action in torsion springs which tends to produce rotation, equal to the load multiplied by the distance (or moment arm) from the load to the axis of the spring body.

Torsion-bar Springs

These are essentially straight bars under torsion, the load usually being applied through splined ends.
Total number of coils
Number of active coils plus the coils forming the ends.
Yield point
See Yield strength.
Yield strength
The amount of strain that a material can undergo before moving from elastic deformation into plastic deformation. The stress felt by a material given a certain strain is defined by linear relationship, with a slope defined by the m.
Young's modulus
Is a measure of the stiffness of a given material, That is how hard it is to stretch chemical bonds that bind the atoms of a material together.
 
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Dye Springs, Compression Springs, Wire Forms & Stampings, Torsion Springs, Extension Springs, FRP Bangalore, India.
   
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